Operations, analytics & technology for apparel and textile manufacturing
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In the Ready-Made Garments (RMG) industry, the cutting room is the heartbeat of production. While sewing often gets the spotlight, cutting is the foundational step that determines both the quality of the final garment and the profitability of the entire order. Fabric accounts for
A simple multiple regression on shade depth, fabric type and machine liquor ratio predicts chemical cost per kilogram within about 6 per cent, which is close enough to quote from.
A step-by-step account of replacing push scheduling between the cutting room and the sewing floor with a two-bin kanban, including the card calculation and the first three weeks of failure modes.
Most factory dashboards are abandoned within a quarter. The failure is almost never technical — it is metric definition, refresh timing and the absence of a decision attached to each number.
Most line balancing is done by eye and a stopwatch. Here is the mixed-integer formulation that does it properly, with the constraints that keep the answer feasible on a real floor.
A risk matrix is only as good as the hazards fed into it. Here is a repeatable HIRA process, the scoring scale that survives audit, and why administrative controls rank where they do.
Direct and indirect count systems, the conversion factors that matter, and how count interacts with GSM, cover factor and the price you quote.
The choice between direct distribution and a distributor network is usually framed as a margin question. It is really a question about outlet density, drop size and how much control you need over execution.
Life calculation, the shaft and housing fits that decide whether the bearing survives, and how to read a failed bearing to find out what actually killed it.
RFT rates below 80 per cent are almost never a dye problem. They are a control problem — salt dosing, temperature ramp, liquor ratio and substrate preparation, in that order.
The textbook EOQ answer is right about 40 per cent of the time. Here is how to decide between continuous and periodic review, and how to size safety stock so the service level you promise is the one you get.
How to calculate fire load density, what it implies for compartment size and fire resistance rating, and the evacuation arithmetic that decides whether your stairs are adequate.