
Designing a Factory KPI Dashboard That People Actually Use
Most factory dashboards are abandoned within a quarter. The failure is almost never technical — it is metric definition, refresh timing and the absence of a decision attached to each number.
Operations, analytics & technology for apparel and textile manufacturing

Most factory dashboards are abandoned within a quarter. The failure is almost never technical — it is metric definition, refresh timing and the absence of a decision attached to each number.
Most line balancing is done by eye and a stopwatch. Here is the mixed-integer formulation that does it properly, with the constraints that keep the answer feasible on a real floor.
A risk matrix is only as good as the hazards fed into it. Here is a repeatable HIRA process, the scoring scale that survives audit, and why administrative controls rank where they do.
Also worth reading
Newly published across all six verticals.

In the Ready-Made Garments (RMG) industry, the cutting room is the heartbeat of production. While sewing often gets the spotlight, cutting is the foundational step that determines both the quality of the final garment and the profitability of the entire order. Fabric accounts for
A simple multiple regression on shade depth, fabric type and machine liquor ratio predicts chemical cost per kilogram within about 6 per cent, which is close enough to quote from.
A step-by-step account of replacing push scheduling between the cutting room and the sewing floor with a two-bin kanban, including the card calculation and the first three weeks of failure modes.
27
published articles
5
industry verticals covered
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reads on the top articles
Fibre to finished garment: spinning, weaving, wet processing, apparel engineering and quality systems.

In the Ready-Made Garments (RMG) industry, the cutting room is the heartbeat of production. While sewing often gets the spotlight, cutting is the foundational step that determines both the quality of the final garment and the profitability of the entire order. Fabric accounts for
Aug 26, 2026 · 2 min read
Aug 17, 2026 · 3 min read
Aug 11, 2026 · 3 min read
Optimisation, queuing, scheduling and decision models applied to real production and supply networks.
Most line balancing is done by eye and a stopwatch. Here is the mixed-integer formulation that does it properly, with the constraints that keep the answer feasible on a real floor.
Aug 9, 2026 · 3 min read
Jul 25, 2026 · 3 min read
Turning operational data into forecasts, dashboards and decisions that hold up in a review meeting.
A simple multiple regression on shade depth, fabric type and machine liquor ratio predicts chemical cost per kilogram within about 6 per cent, which is close enough to quote from.

Aug 13, 2026 · 3 min read
Aug 6, 2026 · 3 min read
Machine elements, drives, pneumatics, maintenance strategy and the sourcing decisions behind them.
Life calculation, the shaft and housing fits that decide whether the bearing survives, and how to read a failed bearing to find out what actually killed it.
Occupational health, fire engineering, chemical handling and physical security for industrial sites.
A risk matrix is only as good as the hazards fed into it. Here is a repeatable HIRA process, the scoring scale that survives audit, and why administrative controls rank where they do.
Aug 5, 2026 · 3 min read
Jul 21, 2026 · 3 min read
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